This is a PCB assembly project for GPS navigation system used for motocycle. The automotive industry has very stringent requirements in terms of operations and processes, quality and on time deliveries. All of which being priorities and at the heart of Asteelflash’s rules of operations, worldwide. As an automotive electronics company and automotive PCBA manufacturer, we, at ANKEPCB, deliver high quality services in engineering, design and prototyping.
Layers | 6 layers |
Board thickness | 1.65MM |
Material | Shengyi S1000-2 FR-4(TG≥170℃) |
Copper thickness | 1oz(35um) |
Surface Finish | ENIG Au Thickness 0.8um; Ni Thickness 3um |
Min Hole(mm) | 0.13mm |
Min Line Width(mm) | 0.15mm |
Min Line Space(mm) | 0.15mm |
Solder Mask | Green |
Legend Color | White |
Board size | 120*55mm |
PCB assembly | Mixed surface mount assembly on both sides |
ROHS complied | Lead FREE assembly process |
Minimum components size | 0201 |
Total components | 628 per board |
IC packge | BGA,QFN |
Main IC | Analog Device, Maxim,Texas Instruments, On Semiconductor, Farichild,NXP |
Test | AOI, X-ray, Functional Test |
Application | Automotive electronics |
SMT Assembly Process
1. Place (curing)
Its role is to melt the patch glue so that the surface mount components and the PCB board are firmly bonded together.
The equipment used is a curing oven, located behind the placement machine in the SMT line.
2. Re-soldering
Its role is to melt the solder paste, so that the surface mount components and the PCB board are firmly bonded together. The equipment used was a reflow oven, located behind the pads.
Mounter on SMT production line.
3. SMT assembly cleaning
What it does is remove solder residues such as ux
The assembled PCB is harmful to human body. The equipment used is a washing machine, the location may be
Not fixed, it may be online or offline.
4. SMT assembly inspection
Its function is to check welding quality and assembly quality
The assembled PCB board.
The equipment used includes magnifying glass, microscope, in-circuit tester (ICT), needle tester, automatic optical inspection (AOI), X-RAY inspection system, functional tester, etc.
5. SMT assembly rework
Its role is to rework the failed PCB board
Fault. The tools used are soldering iron, rework station, etc.
anywhere on the production line. As you know, there are some small issues during production, so hand rework assembly is the best way.
6. SMT assembly packaging
PCBMay provides assembly, custom packaging, labeling, cleanroom production, sterilization management and other solutions to provide a complete custom solution for your company’s needs.
By using automation to assemble, package and validate our products, we can provide our customers with a more reliable and efficient production process.
With more than 10 years experience as Electronic manufacturing service provider for Telecommunication, we ANKE support various devices and telecommunication protocols:
> Computing devices & equipment
> Servers & routers
> RF & Microwave
> Data centers
> Data storage
> Fiber optic devices
> Transceivers and transmitters
Electronic manufacturing service provider for Automotive, we cover numerous applications:
> Automotive camera product
> Temperature & humidity sensors
> Headlight
> Smart lighting
> Power modules
> Door controllers & door handles
> Body control modules
> Energy management
FAQs
Our prices are subject to change depending on supply and other market factors. We will send you an updated price list after your company contact us for further information.
Yes, we require all international orders to have an ongoing minimum order quantity. If you are looking to resell but in much smaller quantities, we recommend you check out our website
Yes, we can provide most documentation including Certificates of Analysis / Conformance; Insurance; Origin, and other export documents where required.
For samples, the lead time is about 7 days. For mass production, the lead time is 20-30 days after receiving the deposit payment. The lead times become effective when
(1) we have received your deposit, and
(2) we have your final approval for your products. If our lead times do not work with your deadline, please go over your requirements with your sale. In all cases we will try to accommodate your needs. In most cases we are able to do so.
You can make the payment to our bank account, Western Union or PayPal: 30% deposit in advance, 70% balance against the copy of B/L.
We warranty our materials and workmanship. Our commitment is to your satisfaction with our products. In warranty or not, it is the culture of our company to address and resolve all customer issues to everyone’s satisfaction